Automation has been a staple in industry since the advent of the water wheel, and the Industrial Revolution was spurred on primarily by automated technologies. Today, automation allows even small businesses to compete with larger ones by offering the ability to get more done in a shorter amount of time and with fewer people.
While your pallet business may already utilize some automation, now is a good time to reevaluate your palletizing processes to see where you can optimize. This is especially true in the age of artificial intelligence (AI) and machine learning (ML) technologies that can increase efficiency, improve inventory management, streamline production lines, and reduce labor costs.
If you’re still on the fence about embracing automation or are considering adding to your existing automation systems, below are some of the most significant benefits of automating pallet manufacturing processes to improve efficiency:
Cost savings are an attractive benefit of automating your pallet company processes, and you might be surprised to learn that automation can save your company money in more ways than one. Although automation can reduce labor costs, it can also improve product quality, resulting in net unrealized gains.
When automated machines and software handle manufacturing, palletizing, and distribution of pallets, you may have fewer errors. This means less time wasted correcting problems and fewer labor hours spent fixing mistakes.
Your pallet company may also save money through automation by lowering utility and insurance costs. These savings largely depend on your company’s equipment needs and usage, but automated systems tend to operate efficiently, leading to less energy waste. Insurance providers may also offer discounts to policyholders who implement computerized technologies, as these technologies may improve safety.
Pallet industry marketing trends show that more and more business owners are turning to automation, whether in the form of hardware in manufacturing or software in logistics. By embracing automation and promoting it as a unique selling point (USP), you may better position your company as a viable pallets or palletizing services partner.
Saving time is another significant benefit of automating pallet manufacturing processes to improve efficiency. Simply put, automating tasks frees up labor to complete other tasks, meaning your company can do more in less time with fewer people.
For example, real-time tracking in your order fulfillment processes can help your pallet company make intelligent routing decisions without manually tracking distribution within your supply chain. Some automated tracking systems also send alerts when circumstances change and a shipment needs to be rerouted to avoid delays. Some tracking software can automatically reroute shipments based on current conditions without human intervention.
While the benefits of automating pallet manufacturing processes to improve efficiency are numerous, there are some downsides. Before you go all-in on automated palletizing systems, keep the following in mind:
Automating processes in the pallet industry can greatly increase productivity, but productivity gains often only happen when you partner automation with skilled workers who still perform manual labor. For instance, a worker or team of workers will likely be needed to supervise automation equipment, conduct quality assurance assessments, correct machine errors, and more.
Yes, automation can save time and increase productivity, but without skilled workers, you can lose time and see a decrease in productivity. If you don’t keep human professionals onboard in your operation, you risk downtime when something goes wrong.
It should also be noted that automated systems make mistakes. While they may be less prone to errors when completing basic tasks, the risk of mistakes may rise as systems become more complex. To combat this, you may need to add additional team members to jobs that require anything beyond basic tasks.
Your pallet company’s supply chain may or may not benefit from automation, and this is crucial to understand to gain the most significant advantage when automating palletizing systems. If your supply chain can’t keep up with your automation's speed and efficiency, you face production bottlenecks. Ultimately, this can hinder the performance of automation systems since their speed and efficiency becomes crippled by your supply chain’s inability to keep up.
For example, if a robot palletizer can suddenly increases production tenfold, but a distribution partner still handles deliveries and pickups up at the current pace, the efficiency you gain from automation could be wasted. As with all production processes, your systems are only as strong as their weakest links.
Automating your pallet processes typically reduces costly labor expenditures, streamlines operations, and can improve product quality, both in the short term and the long term. Whether you’ve already taken the plunge and have automated systems running or are considering investing in automated solutions, now is the time to embrace the future and take advantage of all that automation offers.
At Pallet Company Marketing, we specialize in pallet business profit optimization. Through cutting-edge digital solutions, we help pallet industry professionals enhance business opportunities and streamline operations.